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Die Casting: HPDC, GDC, Sand Casting Services


Zetford Manufacturing delivers precision aluminum die casting solutions, including High-Pressure Die Casting (HPDC), Gravity Die Casting (GDC), and Sand Casting. With in-house tooling, advanced CNC machining, and full finishing services, we provide high-quality, cost-effective parts for automotive, industrial, and consumer applications — from prototype to mass production.

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 We work with partners with the latest die casting technology to deliver high quality, on-demand parts. Our typical tolerance accuracy ranges from ±0.0762 mm to ±0.127 mm for aluminium and zinc, depending on customer specifications. Hot chamber casting, also referred to as gooseneck casting, is the most ubiquitous die casting process. In this process, the injection mechanism’s chamber is submerged in molten metal and the “gooseneck” metal supply structure guides the molten metal into the die cavity.

Cold chamber die casting is commonly employed to reduce machine corrosion. The liquified metal is loaded directly into the injection setup, removing the need to submerge the injection mechanism into the molten metal.

Our Die Casting Capabilities: Precision Meets Versatility​

Explore Zetford's diverse die casting methods, each engineered to deliver optimal performance and cost-efficiency for your specific applications.

High Pressure die casting

High-Pressure Die Casting (HPDC)

Ideal for high-volume production of intricate aluminum and zinc parts, offering superior surface finish and exceptional mechanical strength for demanding applications.

Gravity Die Casting (GDC)

A cost-effective solution for medium production runs, delivering high-integrity castings with excellent dimensional stability, perfect for complex geometries and prototypes. 

Sand Casting

Flexible tooling for large, heavy components and rapid prototyping. This method allows for complex shapes with internal cores, offering design freedom and quick turnaround.

Custom Die Manufacturing

Leverage our in-house tooling expertise to design and produce custom HDPC, GDC dies, optimizing your production efficiency and ensuring the highest part quality from the start.